Here’s a detailed breakdown of the Australian Strategic Materials (ASM) Quarterly Activities Report for the period ending 31 December 2024, covering key projects, financials, market outlook, and corporate developments.
1. Key Highlights
- Dubbo Project: Advancing Rare Earth Options Assessment to identify cost-effective recovery methods.
- Government Grant: Received an initial A$5M grant from the Australian Federal Government’s International Partnerships in Critical Minerals (IPCM) Program.
- Product Deliveries: Supplied NdPr metal and NdFeB alloy to rare earth magnet producers.
- Financials: Maintained strong cash flow control with a closing cash position of A$32.6M.
2. Dubbo Project – Rare Earth Development
ASM's Dubbo Project is central to its mine-to-metals strategy, aiming to supply rare earths and critical minerals.
2.1 Rare Earth Options Assessment
- ASM is exploring alternative processing methods to lower capital expenditure and reduce project implementation time.
- The focus has been on atmospheric leaching techniques to recover light (Nd & Pr) and heavy (Dy & Tb) rare earth elements.
- Leaching test methods:
- Tank leaching – Direct extraction from ore.
- Heap leaching – Large-scale processing with lower energy requirements.
- These options would eliminate the need for a high-energy-intensive roaster, reducing both capital and operational costs.
2.2 Testing & Engineering Development
- Initial test results were positive, indicating variable recoveries depending on ore mineralogy.
- Engineering and cost evaluations are being conducted by:
- DRA Global (DRA) – Assessing capital and operational expenses.
- ANSTO (Australian Nuclear Science and Technology Organisation) – Conducting bench-scale impurity removal and rare earth precipitation tests.
- A 200kg bulk leach was performed on a composite sample from 137 drill core intervals.
- Future steps include:
- Pilot plant testing to validate the preferred processing method.
- Mine plan updates and economic assessments in Q1 2025.
2.3 Project Infrastructure Progress
- Bechtel Engineering finalized non-process infrastructure (NPI) requirements.
- Macquarie Geotechnical completed geotechnical studies for site preparation.
- Stantec finished designing the solid residue storage facility.
3. Korean Metals Plant (KMP) – Metal Production & Expansion
ASM’s Korean Metals Plant (KMP) plays a strategic role in rare earth processing and high-tech metal production.
3.1 Safety Performance
- No reportable safety incidents in Q4 2024.
- Lost Time Injury Frequency Rate (LTIFR) remains at zero.
3.2 Neodymium Iron Boron (NdFeB) Alloy Production
- Delivered 475kg of NdFeB strip alloy to Noveon Magnetics Inc. in December.
- The alloy will undergo product validation testing in Q1 2025.
- Successful testing could lead to long-term supply contracts with Noveon.
3.3 NdPr Metal Production & Sales
- ASM sold 19 tonnes of NdPr metal from initial production batches.
- First 5 tonnes delivered, with the remaining scheduled for Q1 2025.
- Existing Korean customer (KCM, subsidiary of NS World) postponed their NdPr metal orders due to sufficient inventory levels.
3.4 Metallisation & Heavy Rare Earths Expansion
- Installed a larger metallisation furnace to produce Dy (Dysprosium) and Tb (Terbium) metals.
- Cold commissioning completed, with hot commissioning and trial production to follow in 2025.
- Expansion aims to strengthen ASM’s position in the heavy rare earth supply chain.
3.5 Titanium Production
- Installed and commissioned a titanium (Ti) powder electro refiner.
- Produced 5kg of Ti powder, now undergoing post-production testing.
- Copper-Titanium (CuTi) trials postponed due to priority focus on refining technology.
3.6 Customer Engagements
- USA Rare Earth (USARE):
- Signed a five-year NdFeB alloy supply agreement in August 2023.
- USARE successfully produced its first batch of sintered permanent magnets in January 2025.
- European Markets:
- Engaging with potential customers for NdFeB strip alloy.
- Rare Earth Oxide Suppliers:
- Exploring feedstock supply agreements with suppliers in Europe and the US.
4. Funding & Offtake Agreements
- ASM submitted a third whitepaper to the US Department of Defense (DoD) for funding to establish a second metals plant in the US.
- US Export-Import Bank (US EXIM) and Export Development Canada (EDC) issued letters of interest to finance the Dubbo Project.
- Engaged with Export Finance Australia, Korea Trade Investment Promotion Agency (KOTRA), and Korea Export-Import Bank (KEXIM) for further funding support.
- KCF Energy Co. Ltd (KCF) extended the framework agreement until 30 June 2025.
5. Market & Industry Outlook
- Rare Earth Prices: Declined due to market uncertainty, excess supply in China, and geopolitical factors.
- EV Market Trends:
- Slow short-term adoption, but mid- to long-term growth remains strong.
- Hyundai announced a $16.6B investment to expand EV production in South Korea.
- Geopolitical Developments:
- China imposed export controls on rare earth processing technologies.
- Restrictions on dual-use minerals like zirconium and hafnium may impact global supply chains.
- Niobium & Hafnium Prices:
- Niobium remains at multi-year highs due to demand from aerospace and defense industries.
- Hafnium prices fell slightly but are expected to rise due to supply chain disruptions.
6. ESG & Community Initiatives
- Towards Sustainable Mining (TSM) compliance process continued with support from KPMG.
- Preparing for Morningstar Sustainalytics ESG Assessment in Q1 2025.
- Community Engagement:
- Participated in the Orana Youth Forum to promote careers in STEM.
- Continued supporting Macquarie Agricultural Pathways Program (MAPP).
- Government Support:
- Federal Minister for Resources visited the Dubbo Project to announce A$5M grant funding.
7. Financial Summary
- Cash Position: A$32.6M as of 31 December 2024.
- Quarterly Cash Movements:
- A$2.6M invested in Dubbo Project.
- A$2.4M in government grants received.
- A$2.9M in business costs.
- A$2.4M in Korean operations expenses.
- Loan Facilities:
- A$16.6M refinanced loans with Korea Development Bank & Hana Bank.
8. Mining Tenements
- ASM retains 100% ownership of Dubbo Project tenements:
- EL 5548, EL 7631, ML 1724 (New South Wales, Australia).
- No new tenements were acquired or disposed of.
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