No worries, they have a long long way to go as it is unproven at this stage.
1. Which Is More Advanced?
✅ MAIL (Ionic Technologies) is more advanced at this stage:
Factor MAIL (Ionic Tech) Flash Joule Heating (FJH)Commercial Readiness ✔️ Pilot and scaling in UK & Brazil Mostly academic labs (e.g. Rice Univ)Patent Protection ✔️ Multiple patents + exclusive know-how Open research stage, early IP onlyProcess Control ✔️ Industrial-grade precision separation ❌ High-temp flash: less selectiveOutput Purity ✔️ 99.5–99.99% REO ❌ Mixed oxides/metals—needs extra stepsSupply Chain Integration ✔️ Tailored to REE oxide recovery for magnet reuse Not yet integrated into magnet production pipelines
Conclusion: MAIL is a matured, field-tested separation technology, whereas FJH is still in the early commercial prototyping stage.
️ 2. Which Is Preferred for Magnet-Making and Defense?
✅ MAIL is clearly preferred for neodymium-iron-boron (NdFeB) magnets and defense applications:
Why?
Criteria Defense/Magnet Requirements MAIL Advantage
Purity REOs must exceed 99.5% for magnet-grade use ✔️ MAIL achieves this directlyREE Pair Separation Critical to separate Nd, Pr, Dy, Tb for tailored magnet blends ✔️ MAIL achieves 100:1+ selectivityLow Hazard Defense contractors demand clean, safe supply chains ✔️ MAIL is non-toxic and scalableSupply Chain Control Must be traceable, ethical, and consistent ✔️ MAIL suits onshore/ally production setupsScalability Must support kilo-tonne level output ✔️ Already in pilot scaling stages with IXR
Meanwhile, FJH is good for bulk pre-treatment of mixed or contaminated waste, but:
Lacks purity for magnet re-entry
Cannot perform Dy/Nd separation on its ownIsn’t proven in scaled military or aerospace supply chains
Final Verdict
Use Case Preferred Tech
Magnet recycling & re-manufacture ✅ MAIL (Ionic Technologies)
Defense-grade REO supply ✅ MAILWaste activation (fly ash, red mud)
FJHNext-gen hybrid models Potential: FJH pre-treatment + MAIL refinement
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