I’m proud to share that at NOVONIXCathode Materials, we aren’t just talking about change—we’ve patented it. Our all-dry, zero-waste cathode synthesis technology (JP7504195B2) is the first of its kind, eliminating the need for precursor materials and directly converting raw metal feeds into finished NMC cathode active materials. ✅ —A world-first, fully scalable method for producing NMC cathodes without the traditional precursor processing step. ✅ -—No water. No complex reagents. No sodium sulphate or ammonia byproducts. A dramatically smaller manufacturing footprint. ✅ —Reduced land use, lower power consumption, and a more efficient, cost-effective process. ✅ —Designed for NMC compositions ranging from 50% to 96%+ nickel. We believe that this is the future of cathode manufacturing—cleaner, smarter, and built for global deployment.
NOVONIX has commissioned a 10 tonnes per annum pilot scale facility capability to demonstrate the scalability of its patented, all-dry, zero-waste cathode synthesis process for NMC cathode production. A commercial-scale engineering comparison study conducted by Hatch Ltd. estimated potential improvements over the conventional process: Capital expense intensity estimated nearly 30% lower Processing cost reductions estimated nearly 50% lower Estimated power consumption improvements of approximately 27% Removes the need for water in the material processing steps Eliminates other key waste byproducts including sodium sulphate
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