AKO 0.00% 12.0¢ akora resources limited

Oh, forgot to include things like the potential for adding drum...

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    Oh, forgot to include things like the potential for adding drum separation to the DSO process which could push the final grade well above the 58% headline grade we have at the moment.

    Another investor shared this from ChatGPT, with relation to the potential of drum separation.

    ------------

    To provide a detailed cost estimation for processing 2 million tonnes per annum (2 MTPA) of iron ore using a -2mm, 900 gauss magnetic drum separator in a dry LIMS process with solar power in Madagascar, we'll break down the costs into capital expenditures (CAPEX) and operational expenditures (OPEX).

    ### 1. Capital Costs (CAPEX)
    #### Solar Power Installation
    •⁠ ⁠Assume a 100 kW solar power system can support the operation, and costs range from $1,000 to $3,000 per kW.
    •⁠ ⁠For a 100 kW system: $100,000 to $300,000.
    •⁠ ⁠For higher power needs (e.g., 500 kW system), the cost would be $500,000 to $1,500,000.

    #### Magnetic Separator Equipment
    •⁠ ⁠Estimated cost for magnetic drum separators: $200,000 per unit.
    •⁠ ⁠Assume multiple units are needed for 2 MTPA capacity.
    Let's estimate 10 units: $2,000,000.

    #### Total CAPEX•⁠ ⁠Solar Power System: $500,000 to $1,500,000 (assuming 500 kW for safety and scale)
    •⁠ ⁠Magnetic Separators: $2,000,000
    •⁠ ⁠*Total CAPEX*: $2,500,000 to $3,500,000

    ### 2. Operational Costs (OPEX)
    #### Power Consumption
    •⁠ ⁠Solar power largely offsets energy costs, but maintenance is required. Annual maintenance for 500 kW system: $5,000 to $10,000.
    •⁠ ⁠Assume negligible electricity cost due to solar power offset: $0.10 per tonne.

    #### Maintenance
    •⁠ ⁠Magnetic separator maintenance: $1 to $2 per tonne.
    •⁠ ⁠Additional solar system maintenance: $0.10 to $0.20 per tonne.
    •⁠ ⁠*Total Maintenance*: $1.10 to $2.20 per tonne.

    #### Labor
    •⁠ ⁠Estimated labor costs: $0.50 to $1.50 per tonne.

    #### Consumables
    •⁠ ⁠Consumables cost: $1 to $1.50 per tonne.

    #### Overheads and Miscellaneous
    •⁠ ⁠Administrative and environmental compliance: $0.50 to $1 per tonne.

    #### Total OPEX per Tonne
    •⁠ ⁠Power Consumption: $0.10 per tonne
    •⁠ ⁠Maintenance: $1.10 to $2.20 per tonne
    •⁠ ⁠Labor: $0.50 to $1.50 per tonne
    •⁠ ⁠Consumables: $1 to $1.50 per tonne
    •⁠ ⁠Overheads and Miscellaneous: $0.50 to $1 per tonne


    ### Summary
    •⁠ ⁠*Total CAPEX*: $2,500,000 to $3,500,000
    •⁠ ⁠*Total Annual OPEX*: $6,400,000 to $12,600,000

    These estimates provide a comprehensive overview of the costs associated with processing 2 MTPA of iron ore using a -2mm, 900 gauss magnetic drum separator in a dry LIMS process with solar power in Madagascar.

    The actual costs can vary based on local conditions, specific equipment needs, and operational efficiencies.
    ----------
    Now, if the drum separation increased the grade from 58% to 62%, that should be an extra $5/t per 1%, or an extra $20/t

    2,000,000 X $20 = $40m USD, or an extra $27.5m USD or an extra $42m AUD in profit

    At 64% grade, it would be closer to $60m, or an extra $47.5m USD or $73m AUD in profit
    Last edited by thecrabpest: 04/08/24
 
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