See you made the same mistake thinking I give a shit about...

  1. 1,976 Posts.
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    See you made the same mistake thinking I give a shit about stocks anymore. I hate them all cos I pick the ones with the most messed up stories. ISX, HCD, IHL, ARR, OOK, enough is enough. All I can do now is laugh at them all and laugh at myself like my wife does lol

    This is my life now and weekly costs lol

    31/07/23

    Weld out plug welds in rear floor pan to rail on D/S and sand smooth

    Weld out plug welds in rear floor pan to rail on P/S and sand smooth

    Whiz paint of D/S sill cap to expose rust and spot welds

    Unpick D/S sill cap

    Unpick D/S outer sill

    Mark out inner sill for removal

    6 hours


    01/08/23

    Cut/unpick inner sill

    Dress up top and bottom pinch of inside inner sill

    Dress up and unpick/remove front lower bottom edge

    Fab replacement section and weld through prime back side of replacement and front side of inside inner sill

    Cut strips for D/S + P/S sill cap replacement panels

    Setup panbrake and trial fold small section for correct angles/sequence

    5 hours


    02/08/23

    Fold D/S + P/S sill cap (green)

    Tack front lower bottom edge replacement section into place

    Spot weld bottom edge of lower bottom edge in place and fully weld out butt join

    Smooth welds on lower bottom edge replacement section

    Fill spot weld drill holes on pinch sections (front/back/top/bottom) from sill remove and smooth

    5.5


    03/08/23

    Cut and fold replacement section for top of inside sill section

    Cut out existing rusted section

    Strong back sill and tack new top replacement section into place

    Weld out top replacement section of inner sill and smooth welds

    Fill spot spot weld drill holes on remainder of top section and smooth

    Cut replacement for bottom front corner of inner sill

    Cut out exisiting bottom front corner and tack replacement into place

    Weld out bottom front corner of inner sill and smooth

    Strip paint off inside out outside of inner sill

    Prep and mask

    Coat lapping surfaces with weld through primer and other areas in KBS etch

    Strip paint off top edge of outer sill to expose rusted/pitted areas

    Cut replacement for bottom front edge of outer sill

    Cut out exisiting bottom front edge and tack replacement into place

    Weld out and smooth

    5 hours


    04/08/23

    Template swage line in top of outer sill

    Mark out and cut pullmax blanks

    Fab pullmax dies

    Cut 1.6mm M/S

    Pre fold and feed 1.6 through pullmax to replicate rusted swage section in outer sill

    3 hours


    Labour: 24.5 hours $2,450

    Material: $398 (4130 chromoly)

    Consumables: $44


    Total: $2,892 ex GST

    $3,181.20 inc GST invoiced

    https://hotcopper.com.au/data/attachments/5583/5583032-fa60ff367eed2dc648d0a1bddc8c2d79.jpg
    https://hotcopper.com.au/data/attachments/5583/5583034-48f71bafcf4a10987e736555296954d3.jpg
    https://hotcopper.com.au/data/attachments/5583/5583039-7449f0e8fd0b558f78d3f73d71c74ac3.jpg

 
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